*Credits:* 120–130 (Theory + Practical’s + Projects) 

*Semester 1: Foundation in Engineering* 

1. *Engineering Mathematics* 

   - Algebra, Geometry, Trigonometry, Calculus. 

2. *Engineering Physics & Chemistry* 

   - Properties of materials, thermodynamics, corrosion. 

3. *Engineering Drawing & CAD Basics* 

   - Technical drawing, orthographic projections, AutoCAD/SolidWorks basics. 

4. *Workshop Technology* 

   - Hands-on training in fitting, carpentry, welding, and sheet metal work. 

5. *Communication Skills* 

   - Technical writing, presentation skills, and soft skills. 

 

*Semester 2: Core Mechanical Principles* 

1. *Material Science* 

   - Metals, alloys, polymers, heat treatment processes. 

2. *Manufacturing Processes* 

   - Casting, forging, machining (turning, milling, drilling). 

3. *Machine Tools & Operations* 

   - Lathes, shapers, grinders, and drilling machines. 

4. *Basics of CAD for Tool Design* 

   - 2D drafting, dimensioning, and geometric tolerancing. 

5. *Metrology & Quality Control* 

   - Measurement tools (vernier callipers, micrometres), surface finish, GD&T. 

 

*Semester 3: Tool Design & Manufacturing* 

1. *Advanced Manufacturing Processes* 

   - CNC machining, EDM (Electrical Discharge Machining), wire cutting. 

2. *Tool Design Fundamentals* 

   - Principles of jigs, fixtures, dies, and Molds. 

3. *Applied Mechanics* 

   - Statics, dynamics, stress analysis in tooling. 

4. *Die Making Basics* 

   - Types of dies (blanking, piercing, bending), die components. 

5. *Hydraulics & Pneumatics* 

   - Systems for automation in tool and die operations. 

 

*Semester 4: Specialized Tool Engineering* 

1. *Press Tools & Die Design* 

   - Progressive dies, compound dies, strip layout design. 

2. *Mold Design* 

   - Injection Molds, die-casting Molds, and core-cavity design. 

3. *Computer-Aided Manufacturing (CAM)* 

   - CNC programming (G-code, M-code), Mastercam/Siemens NX. 

4. *Advanced Metallurgy* 

   - Tool steels (HSS, carbide), surface coatings (nitriding, PVD). 

5. *Maintenance of Tools & Dies* 

   - Troubleshooting, repair techniques, and lubrication systems. 

 

*Semester 5: Advanced Applications & Electives* 

- *Electives* (Choose 2): 

  1. *Precision Engineering* 

  2. *Advanced CNC Programming* 

  3. *Additive Manufacturing (3D Printing for Tooling)* 

  4. *Automation in Tool & Die Shops* 

- *Capstone Project I* 

   - Design and fabricate a functional die or Mold. 

- *Industrial Training Preparation* 

   - Industry standards (ISO), safety protocols, resume building. 

 

*Semester 6: Internship & Final Project* 

1. *Industrial Internship* 

   - 8–12 weeks in tool rooms, automotive/ aerospace manufacturing units. 

2. *Capstone Project II* 

   - Develop a production-ready tool/die with cost analysis and testing. 

3. *Professional Development* 

   - Lean manufacturing, Six Sigma basics, entrepreneurship in tooling. 

 

*Labs & Practical Modules* 

- *Tool Room Practice* 

   - Machining, grinding, and assembly of dies/Molds. 

- *CNC Machining Lab* 

   - CNC lathe/mill programming and operation. 

- *CAD/CAM Software Lab* 

   - AutoCAD, SolidWorks, Mastercam, NX for tool design. 

- *Metallurgy & Heat Treatment Lab* 

   - Hardness testing, microstructure analysis. 

 

*Assessment* 

- *Theory:* 50% (Exams, case studies) 

- *Practical’s:* 30% (Lab work, tool/die fabrication) 

- *Projects/Internship:* 20% 

 

*Learning Outcomes* 

- Design and manufacture precision tools, dies, and Molds. 

- Operate CNC machines and CAM software for tool production. 

- Apply metallurgical knowledge for material selection and heat treatment. 

- Implement quality control and lean manufacturing principles. 

 

*Key Software & Tools* 

- *AutoCAD* / *SolidWorks* (Design) 

- *Mastercam* / *Siemens NX* (CAM) 

- *ANSYS* (Stress Analysis) 

- *CMM Machines* (Coordinate Measuring Machines)